Biolux Orthopulse
Connected Orthordontic treatment device

The Biolux Research OrthoPulse cuts brace and clear aligner treatment time in half.  Biolux Research partnered with Product Creation Studio (PCS) to develop their professional photobiomodulation (PBM) technology for the at-home market.  FDA approved, ergonomic and portable, OrthoPulse creates smiles twice as fast by using low levels of light energy to stimulate the bone surrounding the roots of your teeth and facilitate tooth movement.


Product Design, Product Engineering, Manufacturing Support


Industrial Design, Mechanical Engineering, Firmware, User Experience






A Concept that Will Make You Grin

PCS crafted OrthoPulse with user needs at the heart of the design.   Workflow research, mouth ergonomics and rapid trial and error guided the engineering and design team to create a waterproof, easy to clean, mouthpiece with an innovative flexible LED array that comfortably accommodates a wide fit range.  When not in use or when travelling, OrthoPulse charges and dries in its own vented case protected from dust and dirt.  Rapid healing technology and easy day to day use, what’s not to smile about?

Rapid Reality

Biolux Research needed their proof-of-concept prototype moved to an engineered, user centric solution, ready for production, and ready for regulatory approvals.  PCS lives in the medical device and product development space with a start-up mentality and we were able to deliver vetted, designed, tool ready files for both the mouthpiece and charging case in under 3 months.  We then assisted and coordinated manufacturing suppliers through the production phase and on to a smooth launch.






Built for a Global Market

OrthoPulse is a first-of-its-kind orthodontic PBM device built for consumers. PCS developed OrthoPulse to achieve regulatory approval for the international markets targeted by Biolux Research.  Our team developed OrthoPulse to meet and achieve requirements for FDA approval, Health Canada Medical Device Licensing, and the European CE mark.  OrthoPulse passed on all fronts, enabling Biolux Research to scale their business to both domestic and international markets.

"We elected to go with PCS in large part based on their wide portfolio of both medical and consumer devices, hoping that their diversity would help in developing a great product design. PCS delivered on our project. They were able to absorb and understand all of our various needs and requirements, boiling these ideas into a series of conceptual designs, and fleshing out the winning concepts into a single complete design for the product." - Kevin Strange, President and CEO of Biolux Research